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A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and a longtime chief in the field of air, nitrogen, power, move (pumps), steam boiler and lighting options, lately took a daring determination which has changed the finest way its customer – and Rand Air – will approach future hires of an analogous nature.
Working within the petrochemical sector requires crucial consideration to detail, with absolute security always imperative. When Rand-Air was approached by a long-standing customer in this sector for gear to clear a sulfuric acid pipeline bound for decommissioning, they approached the task at hand in an progressive and agile manner, arising with a different resolution from these previously applied.
“The challenge undertaken was unusual by nature. Our customer required the utilization of an air compressor which could perform optimally in a high-risk, unstable surroundings. We subsequently decided that this specific project demanded a fresh answer – and a departure from the best way in which it had previously been approached,” explains Rand-Air seasoned petrochemical trade sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid cannot come into contact with any moisture – whether or not it’s water or oil – because of its excessive volatility. Contaminants could cause hazardous chemical reactions and potentially even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off project. Rand-Air therefore took the decision to go along with the Class zero oil-free compressor as a end result of its production of high-quality, clear, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this project, to make certain that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a stress dew point of minus forty degrees,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this explicit customer had all the time used nitrogen to clear their pipelines. By offering the Class 0 oil-free air resolution, Rand-Air was able to prove that this was the better answer in this case: in a place to offer a extra environment friendly answer in a shorter time, and with considerably much less potential contamination or security danger.
Ultimate efficiency with a number of makes use of
The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated five day compressor hire, was completed in just one. This incredible achievement additional highlighted the operational effectivity of the oil-free compressors chosen.
Following the success of the preliminary pipeline clearing, four more projects happened during the course of the yr, and one other is ready for October.
“Efficiency and air purity are the explanation that this explicit compressor is the most effective and most viable answer for clearing pipelines,” says Lake. Compressors hired by the shopper this year embody the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are able to be effective over large distances. For example, some of the pipeline projects have required air to be pumped via pipelines of between 2.5 kms to five kms. When compressing air over this distance, stress drops – which impacts the move. It is crucial that air is pumped into the tanks at beneath four Bar,” Lake explains.
Oil-free compressors have a number of makes use of. Customers often only rent them for instrumentation, fermentation and aerating containers that are standard uses for these machines.
According to Lake, the reality that these compressors can additionally be utilized in purposes corresponding to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even able to shifting an eighty ton transformer, due to its capacity to explode industrial pillows that are then placed underneath the heavy transformer and floated,” she remarks.
เกจวัดแรงดันไอน้ำ , essentially the most compelling purpose for the rent of the Class zero oil-free compressor was due to its capability to provide clean, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its excessive degree of buyer success and repeat business to an around-the-clock service and robust group effort: “We have made ourselves indispensable to so many customers, due to our extraordinarily excessive requirements and substantial industry experience. Whenever there’s a want for rental tools, customers insist on utilizing our options and services – because of our stringent safety audits, impeccable service and superior technical assistance,” says Lake.
True to its reputation in lots of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing efficient options to customer’s operational wants.
“We are a staff which works together and supports each other regardless of the task. Our technicians and employees are on name 24/7 to ensure customer service and support. We will always be ready to go above and past for a buyer, taking a look at their issues from recent angles, to search out them one of the best solution attainable – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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