KleenOil India, a manufacturer of business oil filtration systems, has helped to considerably improve the product high quality of cold rolling sheets for its steel business client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual flow technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a conventional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection performance was inadequate and vital problems have been occurring with the standard of its finished merchandise.
An ECL is used throughout the metal industry to help clear and strip the floor of the metal sheet of rolling dust through the use of an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. pressure gauge ลม is simpler in cleansing chilly rolled metal than conventional cleaning processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of safety within these circumstances, its effectiveness can be considerably reduced, leading to contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was still closely saturated with mud particles and was affected by an unstable PH level that combined were resulting in important rusting through the process resulting in scratching of the ultimate product.
Filtramag+ provides fine particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimum effectivity of the ECL and easily having any magnetic filter or separator isn’t assured to resolve the ferrous contamination problem. The efficiency of the filtration is determined by the magnetic material kind, measurement of the magnet, magnetic energy and also the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to make use of the right product for the method in question, however the higher stage of resolution protection provides further benefits, including prolonging the lifespan of the pump as properly as a reduction in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination on this software inside the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the nice mud particles that have been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic roller was not offering enough safety to the fluid on this application, and it highlights the importance of choosing the right methodology of magnetic protection. Due to the fine particles circulating throughout the alkaline resolution, significant rusting was being created in the course of the ECL process that was causing harm to the metal sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our client as its ability to take away even the best particles from fluids would considerably improve the issues that the enterprise was going through. By putting in the Filtramag+, our shopper was instantly offered higher ranges of protection against the injury that had been being brought on by the contaminated answer. We work often with Eclipse Magnetics high-performance products and all the time see significant, constructive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with supplies that have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross through the filter.
As a results of the installation, the corporate is not suffering from damaged completed components, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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