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SEEPEX four.zero will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will most likely be presenting the following technology of pumps. The trade leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading trade truthful for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market management in the field of intelligent and revolutionary options.
The similar applies to the opposite commerce truthful presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently creating its digital services with ambition and passion. The pump manufacturer combines its digital solutions with the normal pump business to offer its clients more time for the necessities, cut back prices and simplify processes.
At the world honest for environmental technologies at the end of May, worldwide commerce guests will experience the premiere of a totally automated solution with built-in Industry 4.0 features. The present premium model vary SCT AutoAdjust provides revolutionary innovations in the space of progressive cavity pumps. Wrenches and so forth. at the second are a factor of the previous in phrases of upkeep. One click on from a remote location and the stator is back in high form. The range, which was developed on the basis of customer requirements, makes upkeep work much easier and subsequently helps to save time and prices. Retensioning ensures fixed pumping capability and high productivity. เพรสเชอร์เกจ promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is increased and maintenance occasions are lowered to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that upkeep could be simply performed by one individual. Suction or pressure lines now not have to be eliminated. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the move price is decreased due to wear and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the need for any particular instruments. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the control room through analogue sign strains or digitally via various fieldbus methods. Quick access on site at the pump could be achieved through a control panel or via Bluetooth utilizing an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, services and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for course of optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or point out that spare elements are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the working and maintenance directions primarily based on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic information to enable predictive upkeep forecasting and identification of irregular situations. By combining completely different sensor data, rules may be created to trigger alarms. For instance, a lowered circulate rate at increased pump pace in comparability with the pump’s particular person calibration curve would point out pump wear. This means that if unintentional course of adjustments are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information also permits SEEPEX to make more accurate life cycle predictions for each pump kind primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that combines the benefits of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as much as 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal companies, this different to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes within the form of a bundle unit, which accommodates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. This pump can also be linked to the Connected Services of SEEPEX as an expansion.
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