A salt extraction operation needed to move quickly from an onshore to an offshore web site provided by 5 km of pipework. The firm turned to flow management associate Celeros to help meet the distinctive circumstances encountered at the new salt well.
Overview of the 2 new water injection pumps for single and parallel operation, following set up and commissioning at the Frisia Zout BV web site.
A new salt extraction plant off the north coast of Holland has been brought on-line ahead of schedule, stopping a possible halt in manufacturing when the present onshore nicely developed points. Frisia Zout BV, part of K+S Minerals and Agriculture GmbH, was capable of overcome the time and technical challenges of accelerating the venture by working in partnership with Celeros Flow Technology (Celeros FT).
The bulk of the salt produced by Frisia Zout BV goes unfastened to a forty,000-tonne storage facility for delivery in bulk to trade. The the rest is packed in smaller portions to be used in meals production or made into cubes for water purification.
The salt is extracted under licence from the Dutch authorities. The present borehole licence
allowed K+S to extract salt from underground on the mainland. Due to regulatory adjustments, the model new licence would solely permit extraction from subsea sources off the coast. Consequently, a model new borehole and associated plant was required on the Frisia Zout BV web site.
New challenges
K+S started planning for a new pump building in 2017, and development began in April 2020 with the goal of bringing it onstream before the existing extraction licence expired on the end of 2021. However, unforeseen difficulties arose with the existing onshore properly, which meant that production would stop sooner than anticipated. To bridge the gap, Frisia Zout BV started bringing in salt water by tanker, but this was an expensive different. As เกจวัดแรงดันลมขนาดเล็ก , it became imperative to deliver the model new offshore well onstream as quickly as attainable.
Time pressures were not the only challenges the corporate confronted. Due to the pure geology, the extraction path to the new offshore resource was not a straight bore: it modified direction twice earlier than reaching the salt deposits. In fact, the model new plant is fed by one of the deepest wells on the earth and has 5 km of pipework beyond the water injection pumps. As a outcome, the method water must be pumped in at excessive stress (250 barg) and at a high circulate rate (450 m3/h) to extract the quantity of salt required, making the selection of pumps important to success.
Total answer
Frisia Zout BV has a long and established relationship with Celeros FT through the ClydeUnion Pumps brand, based not solely on the high quality of ITS OEM pumps but also on its ability to respond quickly to any operational points. The company turned to its trusted circulate control associate once again for assist in meeting the unique circumstances encountered on the new salt properly.
Celeros FT brand ClydeUnion Pumps assessed the circulate necessities for the water injection process at the new plant and verified that CUP-BB3 pumps might be made to satisfy necessities. The pumps were specified with Duplex stainless-steel casings as a outcome of they’d be operating in a salt-laden environment. Celeros FT manufactured, provided, installed and commissioned the mission-critical pumps for injecting water into the new offshore salt cavern, meeting uncommon requirements for top stress and excessive flow rates. In addition, they supported Frisia Zout BV in bringing an older pump back into service as a spare: assessing it and upgrading the casing to ensure it met the model new obligation necessities.
Jouk Riemer, challenge supervisor for Frisia Zout BV, explained: “We have used CUP-BB3 pumps up to now and located that their multistage centrifugal design gives better efficiency, compared to plunger pumps, for this software. We wanted to use them once more for the new venture. The Celeros FT group responded to the challenges magnificently, utilizing their engineering experience to establish the best resolution to meet the strain and move rates we required, delivering the pump skids to meet the new building schedule and serving to us hold the venture on monitor.”
Future assured
The new salt extraction plant came on-line in December 2020. Its CUP-BB3 pumps meet the high pressure and move rates required for the applying and might run in parallel, which has improved productiveness. The availability of a spare pump provides additional confidence that production downtime will be minimal. The company’s capability to satisfy the accelerated project deadline is especially impressive when you consider that the Covid-19 pandemic was already affecting provides of materials and parts. The Celeros FT group labored onerous to ensure that this did not have any impression on their customer.
Celeros FT additionally supplied specialist engineering expertise throughout the installation and commissioning phase and will proceed to make sure the pumps operate satisfactorily all through the plant’s 15-year lifespan, although the pump constructing could additionally be required to serve multiple properly in future as demand for K+S excessive purity salt continues to grow. Easy alternative of damage parts and ongoing service help from Celeros FT will ensure that the BB3 pumps continue to fulfill operational parameters throughout the extraction plant’s lifetime.
Riemer said: “The combination of high quality OEM equipment and sensible engineering skills provided by Celeros Flow Technology was instrumental in delivering this venture forward of time. I’m satisfied it will have taken so much longer to get what we required from one other pump manufacturer. The company’s responsiveness was essential in meeting our revised deadline, reducing costs and preserving extraction at this site viable.” Riemer concluded: “This is the primary offshore extraction properly we’ve developed however it has been a largely constructive expertise because of Celeros Flow Technology. They introduced invaluable engineering experience and specialist pump data to this venture and are a fundamental a half of its success.”
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