A twenty-fold increase in manufacturing was the goal of the Croatian automobile cosmetics firm Alfa Car. To achieve this, the entire production cycle, housed in a new manufacturing plant, was automated. Festo provided a complete solution for greater than 200 process valves – together with challenge administration.
A number of completely different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of automotive beauty products. This requires complex course of automation options. The Croatian car cosmetics firm Alfa Car has taken a big step into the future: while building a brand new manufacturing plant, the entire production cycle was fully automated, from the uncooked materials to the bottling line for the completed merchandise. One level of focus was the seamless automation of the method valves.
A number of totally different substances are saved, transported, blended and bottled in the manufacturing plant.
Customised complete solution
To handle the problem, the company labored together with the system integrator Arp Lučko and Festo. It could be Festo’s role to project manage the automation of the process valves. To guarantee fast integration into the brand new system and maximum reliability in the future production course of, customised full solutions had been provided that cowl the whole vary, from the method valve units to the valve terminals. When selecting the mandatory elements, specific consideration needed to be paid to the doubtless explosive setting.
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The communication between a giant number of completely different automated ball valves and the brand new plant’s higher-level management system was also decisive for optimum course of automation. This requirement was met by a reliable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be fully automated on this means. Using a single supply for the ball valve solution took the strain off both Alfa Car and Arp Lučko when it came to designing and putting in the new system. The intensive coordination of the various process valve suppliers, which Festo handled as part of its project management transient, additionally made the venture simpler.
Automated course of valves ensure reliable distribution of the substances within the various course of steps.