KleenOil India, a producer of industrial oil filtration systems, has helped to significantly enhance the product quality of chilly rolling sheets for its metal industry client, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection performance was inadequate and important problems had been occurring with the standard of its completed products.
An ECL is used throughout the steel trade to assist clear and strip the floor of the metal sheet of rolling dust by using an alkaline resolution. pressure gauge 4 นิ้ว ราคา passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning cold rolled steel than typical cleaning processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of protection within these circumstances, its effectiveness can be considerably reduced, leading to contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was nonetheless closely saturated with mud particles and was suffering from an unstable PH stage that mixed have been leading to vital rusting during the course of leading to scratching of the ultimate product.
Filtramag+ provides fine particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator is not assured to solve the ferrous contamination problem. The efficiency of the filtration is determined by the magnetic materials type, measurement of the magnet, magnetic power and likewise the fluid move dynamics. A low power magnet or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is important not only to use the right product for the process in question, however the larger degree of answer safety supplies further benefits, together with prolonging the lifespan of the pump in addition to a reduction in related costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination in this application inside the alkaline answer from 400mg/m2 to just 30mg/m2 by removing the fantastic mud particles that have been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not providing sufficient protection to the fluid on this utility, and it highlights the importance of choosing the correct technique of magnetic protection. Due to the nice particles circulating within the alkaline resolution, significant rusting was being created through the ECL course of that was causing damage to the metal sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our client as its capacity to remove even the best particles from fluids would considerably improve the problems that the business was dealing with. By putting in the Filtramag+, our client was immediately offered larger levels of safety against the injury that had been being attributable to the contaminated answer. We work frequently with Eclipse Magnetics high-performance merchandise and at all times see important, constructive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with supplies that have decrease magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross via the filter.
As a results of the installation, the corporate is no longer affected by damaged completed components, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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