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KleenOil India, a manufacturer of commercial oil filtration techniques, has helped to considerably improve the product high quality of cold rolling sheets for its steel industry shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin flow expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was inadequate and vital issues have been occurring with the standard of its completed merchandise.
An ECL is used within the steel industry to help clean and strip the floor of the steel sheet of rolling mud by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleaning chilly rolled steel than typical cleansing processes, the instability of the chemical compounds can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a stage of protection inside these circumstances, its effectiveness could be significantly decreased, resulting in contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline answer was still closely saturated with mud particles and was affected by an unstable PH stage that mixed were leading to important rusting in the course of the process leading to scratching of the ultimate product.
Filtramag+ presents nice particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator isn’t assured to resolve the ferrous contamination problem. The effectivity of the filtration is dependent upon the magnetic materials type, size of the magnet, magnetic energy and likewise the fluid flow dynamics. A low energy magnet or minimal publicity to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is necessary not solely to use the correct product for the process in query, but the greater degree of solution safety provides extra benefits, including prolonging the lifespan of the pump as well as a reduction in associated prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination on this software throughout the alkaline solution from 400mg/m2 to just 30mg/m2 by eradicating the nice mud particles that had been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not offering sufficient protection to the fluid on this application, and it highlights the significance of choosing the correct technique of magnetic protection. Due to the fine particles circulating within the alkaline answer, vital rusting was being created during the ECL course of that was inflicting damage to the metal sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our shopper as its capability to take away even the best particles from fluids would significantly enhance the problems that the enterprise was facing. By installing the Filtramag+, our client was immediately provided greater ranges of safety towards the damage that had been being brought on by the contaminated answer. We work frequently with Eclipse Magnetics high-performance merchandise and always see important, constructive results soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies that have lower magnetic permeability corresponding to cast iron and tungsten carbide. เกจวัดแรงกด is designed for harsh chemical wash techniques, with its dual-flow technology ensuring that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single move through the filter.
As a results of the set up, the company is not suffering from damaged completed components, has reduced its scrappage and waste, as well as prolonging the lifetime of the pump.
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